Jigsaw blades tend to bend when cutting curves in thicker boards, leaving a beveled edge rather than a square one. The Unique tooth geometry provides fast, chip free cuts in plexiglass. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. Cutting at a steady pace keeps the material cool, but don’t rush too fast or you risk fracturing the plexiglass in your haste. Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. Put on the safety glasses before you begin. Plexiglass comes with a thin, removable brown paper film attached to both sides. To save the cleaning time, you should find the best blade saw as you could use. Another recommended choice is a really sharp hollow ground wood blade. If you really want a smooth edge, try using a router instead! With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. Another tool you can use to cut plexiglass is a jigsaw. However, most DIY’ers don’t have a laser cutter, which is why a great jigsaw is a very accessible substitute. Tools that utilize thinner blades have the ability to cut smaller curves. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. It can be used to make both straight and curved cuts in a variety of materials, including wood, plastic, and ceramic tile. How To Cut With A Jigsaw. Copyright© Hold the guide plate flat against the surface of the plexiglass and hold the trigger down. The thinner the blade thickness, the smaller the curve the tool will be able to cut. I want to add a plexiglass/acrylic glass cover for my wooden desk. DoItYourself.com®, founded in 1995, is the leading independent Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. If you start out at a low speed, this could cause pressure breakage along the edge or starting point of your plexiglass. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! SawsHub is a collection of DIY enthusiasts and woodworking experts. Feature. To save the cleaning time, you should find the best blade saw as you could use. Learn how to cut plexiglass by hand at A&C Plastics. Carpet View our Privacy Policy here. Aside from the soft start, you should be fine. When cutting plexiglass, it’s important to take a few safety precautions and protect the material while you work. Bosch is the world-wide market leader for jig saw blades. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. This means uncompromising quality, innovative ideas and universal use. Make sure you are using the right table saw blade to cut plexiglass with. Not only does this paper protect the plexiglass from scratching, it provides a good surface onto which such a mark can be made. It moves up and down very fast to make the cut. Make straight cuts with a circ… These high-performance blades feature an ultra-hardened cutting edge to deliver up to 5X longer life than standard blades. Use a circular saw or a jigsaw for the best cut. Highly rated, affordable, quality brand in auto and home improvement tools and hardware. Typically, purpose made plastic cutting drill bits usually produce the best results, but good results can also be achieved when using a high-quality HSS drill bit. To even try is extremely dangerous, and pretty much ineffective. Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. But, can a jigsaw cut metal? If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. If you buy something through a link in our posts, we may get a small share of the sale. Plexiglass is a transparent plastic that goes by the title of “acrylic glass,” but the brand names Plexiglas, Acrylite, Lucie, and Perspex all indicate the same material. Follow the steps to learn more; Step 1: Set the Plexiglass on a Stable Surface A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Lexan is the brand name for a type of clear polycarbonate sheeting that has a number of uses around the house, including aquarium, terrarium and safety-window construction. To be honest, using a hacksaw just won’t give you a nice result. Another tool you can use to cut plexiglass is a jigsaw. The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. However, if you have a straight cut, then the best table saw will be wonderfully accurate and efficient. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Leave the protective film in place on each side of the plexiglass. Depending on the type of blade you use, you will find that running the tool a t medium to low speeds is usually the best bet, even though blades will be more important than speed, overall. Avoid laying right into the plexiglass with the jigsaw. Apply a strip of painter's tape to the cut line to prevent cracking. To use this tool to cut plexiglass. Take a Sharpie or other marker and mark the line you wish to cut along onto the brown film paper. Leave the end to be cut hanging over the edge of the bench with plenty of room between it and bench. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. 94 One way to prevent your plexiglass from chipping as you cut is to apply masking tape on both sides of the cut before starting. Here, we’ll explain how to safely and precisely cut plexiglass with a jigsaw. A jigsaw can also be used to cut through plastic and plexiglass. Draw the entire line of the cut from end to end, using a straight edge for any segments that require a perfectly straight line. Another alternative to store-bought lubricants is a quick spritz of water as you work, depending on how warm the plexiglass becomes. The higher the TPI, the more will be the cutting power of the jigsaw. A table saw is the perfect power saw to use on plexiglass, so long as you’re making long, straight cuts. suggestions. SawsHub.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Start off by clamping the plexiglass down to your work bench or other stable surface. So, you have all the tools in your hand. Using A Band Saw Figure 2 shows a suitable cutting board. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! For the best results, you'll want to support both sides of the cut line to reduce vibrations. The industry’s first offering dedicated to delivering precision cuts in a variety of plastic and polymer materials. Use a jigsaw to cut plexiglass when you need to make angled cuts together with curved lines. A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. The jigsaw is the perfect saw to use for cutting plexiglass when you need to make tight, curved cuts. Why does this matter? Turn the jigsaw on and let it come up to speed. Line up the jigsaw with the mark you made and keep the guide plate flat to the surface. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. For thin sheets of … Bosch 3-5/8 in. This is key because the material can melt together immediately following your jigsaw’s cut, destroying any progress that you’ve made. Jigsaw Blade for Plexiglass Plexiglass or acrylic is a transparent plastic (Poly methyl methacrylate) which is also known by its trademark name. It is ideal for cutting various materials. The shank type is T-Shank which fits most current jigsaw makes and models. However, it is important to know what a jigsaw is best used for. Ok, lets be honest – if you have a laser cutting device, you’re probably not reading this article . Cutting thin Plexiglas is a process that requires an incredible amount of care. Once you get into the cutting portion, it can be hard to hold the plexi in place at times. Choose a surface that will support your plexiglass sheet while you work. Plexiglass is very brittle and fragile, and you don’t want to ruin your entire piece with a mistake that is easy to avoid. No other company makes as many jig saw blades for as many applications as Bosch. You can simply, line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. It's made ... [left]I need to cut a hole in a hollow interior door to install a dog door.... Black and Decker vintage jigsaw restoration. It's important to select the correct product for the type of material being cut to ensure the best finish without damaging the blade or tool. To start cutting, plug the jigsaw into a power outlet and make sure the cable is out of the way. Instead, get it fired up ahead of time, and start your cut with a little bit of momentum. You can start the saw back up from outside the cut when ready and re-enter. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). Cutting Thin Plexiglas. Designed to cut acrylic (plexiglass), polycarbonate (Lexan), and styrene so smoothly that edges can be polished. This momentum can mess up your accuracy a bit, though. A good choice is to use a blade with 10 TPI. Jigsaw for Cutting Curves Buying Guide. Start the cut only after the saw is running at full speed. Bosch is the world-wide market leader for jig saw blades. Website operating (To cut anything but a straight line, opt for a jigsaw.) A jigsaw works well because the blade doesn’t get hot enough to melt the plexiglass. Don’t start your jigsaw up with the blade in contact with the plexiglass. To make it easier to … First, grab a metal ruler and a utility knife (preferably one with a brand new blade). How to create cutting plexiglass with jigsaw#MindmadedesignsI'M SO GHETTO (INST)-Heavy Hitters If you force the blade, you might suffer serious injuries, as the blade might snap. It moves up and down very fast to make the cut. If so, the table saw speeds up your cutting quite a bit. But you also run the risk of chipping or cracking the plexiglass. When it comes to cutting curves on a wide variety of materials, few power tools compare to the versatile jigsaw. Learn about the team! However, the jigsaw is the perfect saw when you need to make curved cuts, or adjust your angle as you go. 5. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. Set up the acrylic glass on 2 beams so that you can cut through it with the jigsaw. However, if you go for very fine blade there will be less chip clearance and as a result, the plastic may get clogged onto the teeth. The Unique tooth geometry provides fast, chip free cuts in plexiglass. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. Push the jigsaw from the outer edge towards your body along the line you made, so you can constantly keep your eye on the blade and the line. Go slowly but confidently. Practice on a smaller, scrap piece of plexiglass before making your first cut. If you want to clean up those edges and make them smooth, you can sand the areas with a fine grit of sandpaper. Vermont American 30063 3-5/8-Inch 10TPI U Shank Bi-Metal Wood and Plastic Jigsaw … To reduce the work of cleaning up the cut, use the finest blade that you can find. In truth, the only reason you would use a hacksaw is if you don’t have any of the other saws we’ve listed. Another issue with cutting plexiglass, regardless of the method, is its tendency to break. If you feel the blade start to pull away from the line you drew, you can always let up on the trigger and start again. I heard a router is the best tool to cut acrylic but I don't own one. IVY Classic 35050 Swift Cut 7-1/4-Inch 128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8-inch Diamond Knockout Arbor, 1/Card 4.4 out of 5 stars 167 $18.94 $ 18 . Both of these are blade attachments for the jigsaw and can be bought from a hardware store. Plexiglass can chip easily and you don’t want to end up with any small pieces hitting you in the eye. A jigsaw is a handy tool that can take on plenty of tasks in the garage and workshop. There are ways to avoid melting your plexiglass as you work, however. Questions of a Do It Yourself nature should be For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). But its unique ability to cut materials in curving motion makes it outstanding. If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. You can cut through the plastic and then remove it when you are done cutting. You should have the proper blade for that purpose. Then hold the material firmly using a clamp. A table saw can not make curved cuts, period. how would you cut a 8" x 6" square out of a metal garage door? A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. The piece will fall away when the cuts meet at the vertex. Wear safety goggles and gloves for protection. 2.After that, you do not need to approach it at a full slow speed. Compare (0) 4 of 4 products in category " T-Shank Jig Saw Blades for Plastic " found 14pc Jig Saw Blade Set for Cutting Wood, PVC, Plastic,+ Description 14 piece jig saw blade set for cutting wood, PVC, plastic. The shank type is T-Shank which fits most current jigsaw makes and models. The jigsaw should cut the material at its own pace, according to the type and thickness of the material. However, a bandsaw is not a hand saw – it is a big saw that you use a lot differently. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. You can also drill holes along the guideline if you want to. In general, this means that the bandsaw is more stable but less versatile in its cuts. Unfortunately, if your jigsaw has a “soft start” feature, it’s probably not the best tool to use to cut this type of material. Running a Dryer Vent Through a Glass Win... Running a Dryer Vent Through a Glass Window. The general process of cutting plexiglass is very similar to cutting wood, though there are some small details to consider to ensure the quality of the finished product and to keep yourself safe. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. All rights reserved. His first experience came in completely restoring an antique home. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). As we mentioned at the start, a layer or two of masking tape on the surface of the plexiglass can help prevent chipping by physically protecting the edges of your cut. But with these simple steps, it’s easier than ever to create a clean and intentional cut in your material of choice. When you near the end of the cut, grab the overhanging section of … Bosch 3-5/8 in. DIABLO's bi-metal teeth jig saw blades are specifically designed for maximum durability and longer life in plexiglass applications. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. However, it getting a straight line with this method might be difficult. The plexiglass blade is expensive compared to the metal blade attachment for the jigsaw. 14pc Jig … If you’re thinking to yourself “it sounds like I shouldn’t cut too fast, and I shouldn’t cut too slow”… well, thats exactly right. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. Soft start jigsaws don’t hit full speed until they meet resistance, making them difficult to use in some precision applications. It moves up and down very fast to … Bosch T102BF Special Plexiglass Blade – Click to See Price. You’ll be able to measure and cut with ease. To cut acrylic sheets with a jigsaw, you will want a jigsaw with a good range of speed control and a variable speed control will help out a little. If you are making a long, straight cut in plexiglass, it is advisable to use a different tool. Proceed along the cut line at a moderate speed -- don't force the saw, or it may gouge large chunks from the plastic. If you don’t have one of several types of power saws available to use, if you have a router, it is possible to cut plexiglass with it.Provided you have the correct blade designed to make a flush cut, a variable speed router, when done right, will cut plexiglass.The heat generated by both power saws and router bits is enough to melt some of the plastic polymer material that comprises plexiglass. Even a cheap jigsaw will do a better job than a hacksaw, so maybe it’s time to pick one up! Just like the hand jigsaw, an electric jigsaw can cut precise curves on wood, plastic, metal, and even ceramic tile. A conventional method of cutting this material is via laser, which achieves a clean cut. How can I cut circles into plexiglass by... How can I cut circles into plexiglass by hand? That’s more than six billion blades to date. Be it in a garage or the workshop. 1.First of all, you need to choose the right jigsaw blade for the cutting of plexiglass. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. Afterward, removing the masking tape is a simple and relatively clean process. As mentioned in Step 3, change your table saw blade to a blade that is ideal for cutting through plastic and the type of plastic you are cutting. problems contact webmaster@doityourself.com. It can perfectly cut the plexiglass amongst other materials. When cutting Plexiglas with a jigsaw, you will have to get a good surface perfect for supporting your Plexiglas properly throughout the whole process. If you’re wondering how to cut plexiglass, a jigsaw is the perfect tool to do so. Pit Bull TAIB0706-014 Jig Saw Blade Set for Cutting Wood, PVC, Plastic, 14 Piece. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. However, if you are intended to cut acrylic into a nonlinear fashion, then jigsaw is the right option for you. Also, if the type of cut you are doing allows for it, try clamping the plexiglass down to a surface. A jigsaw can also be used to cut through plastic and plexiglass. You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. When to Use a Jigsaw for Cutting Plexiglass, When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun, Use a jigsaw when you’re making curved cuts, Use a band saw if you have particularly brittle plexiglass, Use a table saw when you’re making long straight cuts, Use a hacksaw only if you don’t have any of the saws mentioned, Use a laser cutting device if you’re fancy and own one. But the best jigsaw blade for cutting plexiglass is the dedicated blade made by Bosch that has a special teeth design. The hotter the blade gets, the easier it is for the glass to warp or melt. Temporarily Replace Skylight Window with Plexiglass. It will save you from getting injured and destroying your project. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. If you don’t have a circular saw laying around, a jigsaw will suffice. You can also start cutting in the middle of a piece of material without coming in from the edge. Avoid very fine metal blades, as they can clog while cutting, melting the plastic in the plexi. If you want to cut metal with a jigsaw , you should shut the dust blower off to avoid spreading the chips on the floor. Dropping the material with a jigsaw in your hand not only ruins your project, but it’s dangerous too. Don’t try to go too fast through the cut. 1995-2018 MH Sub I, LLC dba Internet Brands. Home » How to Cut » How to Cut Plexiglass with a Jigsaw. There, we said it. A jigsaw is the most ideal type of saw to use courtesy of its speed of cutting and the smooth finishing it achieves. To use a jigsaw to cut curves, you can start with a freehand cutting line and carefully follow that with the jigsaw. If you are cutting a curve, slowly turn the jigsaw and keep as steady as possible. Fortunately, it won’t shatter the same way glass does. Rather than a jigsaw, which has a reciprocating blade that moves back and forth, a band saw uses a long, continuous blade for cutting. The jigsaw will work great, provided you follow these instructions so you don’t break the plexiglass. Step 6: Make the cut Make sure the blade is not actually touching the plexiglass before you start it, and ensure your shoe is sitting flat. This means uncompromising quality, innovative ideas and universal use. Switch on the jigsaw and cut the plastic along the marked line. That’s more than six billion blades to date. Maintain your cutting speed The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. Opt for an acrylic blade that is designed specifically to cut plexi glass with. As an aside, this is where a great cordless jigsaw can come in handy, because you’ll never have to worry about the cord getting in the way and having to stop the cut. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. We welcome your comments and But do you know how to cut plexiglass with a jigsaw? Jigsaw: Jigsaws can be used to cut acrylic when you need something other than a straight cut. Instead, it will break apart into large pieces without sharp edges. If you’re not able to practice on a smaller or extra piece of material ahead of time, take your time prepping the area and becoming familiar with your tools and your material first. Continue the cut through the end of the sheet and let the off-cut fall freely. Cutting plexiglass can result in splinters or shards that can pose a hazard. Turn on the jigsaw and slowly cut the first few centimeters of the Plexiglas. A moderate, steady, and careful speed will earn the best results. Cutting the plexiglass sheet. Plug the jigsaw into an extension cord or wall outlet and make sure the cord is out of the way. To reduce the work of cleaning up the cut, use the finest blade that you can find. Further, you can cut the plexiglass with the help of a guide plate. Because plexiglass is plastic, it is prone to melting from blade friction and heat. How to Accurately Cut Plexiglass with just a Jigsaw | SawsHub All information is provided "AS IS." I have an old (got it at an auction in 1995) industrial jig saw. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. When you’re done making your jigsaw cuts on plexiglass, you might be left with a few ragged corners or edges. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. home improvement and repair website. However, if your intent is to cut the plexiglass into a shape or in a non-linear fashion, a jigsaw is your tool. Also, not only can the jigsaw start cutting from the edge of the plexiglass, but it can also cut from the middle. Line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. The final buying guide we’ll leave you with is on how to find the perfect jigsaw for cutting curves and producing intricate cuts in wood, plastic, drywall, and thin sheets of metal. Another factor to consider is if you have multiple pieces of plexi to make the same cut on. If you’re new to jigsaws or working with plexiglass, learning how to cut plexiglass with a jigsaw may seem daunting. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. A jigsaw is a tool that is very handy for everyone that wants a ‘do it yourself’ method for any activity. But the plexiglass blade is a bit harder to find. In this case, right in the middle between fast and slow is perfect. When you are using a jigsaw to cut plexiglass, you have the option to either use a metal blade or a plexiglass one. The key to cutting acrylic with a jigsaw is to keep the speed low. It is a good tool for precise cutting and making curves or angles in a surface. We’ll also share how to ensure you don’t break or chip your plexiglass in the process. Yes, a jigsaw can be used to cut metal, it is recommended to use a bi-metal blade or a tungsten blade with a TPI greater than 21 to cut metal. to this site, and use it for non-commercial use subject to our terms of use. Cutting plexiglass with jigsaw requires skill, so it is better to practice on few scarp pieces of plexiglass. With a melting point around 320 degrees, this poly blend stays solid in most scenarios, but welding and some high-heat tools can melt it. Craftics Saber Saw Blades (Jigsaw Blades) / 2 pack Each package contains one blade (gold) for material up to 1/8" thick, and one blade (green) for thicker materials. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. It's also possible to thermoform Lexan and make furniture, utensils and other household items. That’s more than six billion blades to date. Despite its durability, plexiglass is more prone to scratching than regular glass, so manufacturers often add scratch-resistant layers on top of the plexiglass. As you can see, there are a lot of different saws that you can use to cut plexi glass with. Never cut acrylic with cheap universal bits; acrylic can be a difficult material to work with, meaning complications can occur when not cut correctly. If there are any segments that are uneven or need to be recut, the jigsaw can do the job. Plastic & Plexiglass. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. Jigsaw: Jigsaws can be used to cut acrylic when you need something other than a straight cut. Make sure the material is secured so as not to drop it while you cut. Although it’s durable, plexiglass is somewhat brittle, and many people prefer to score and then snap thinner sheets. Use at least 2 clamps, but use more if you can. Lay the plexiglass flat on a work surface. Completely redone from the inside out, and restored to its original form, the home is a featured design by renowned Southern California Architect Cliff May, considered to be the father of the California Ranch Home. Now Dennis spends his time on fine woodworking projects and tool comparisons. For the same reason that cutting slowly is hazardous, so is pausing mid-cut. The key to cutting acrylic with a jigsaw is to keep the speed low. Using a marker or a highlighter, draw a cut line on the plastic sheet or pipe. Tips for Calculating the Size of a Work Bench. Once you measure and set up your table saw and table saw fence, you can rip through all of the cuts (pun intended). Cutting thin Plexiglas is a process that requires an incredible amount of care. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. A very fine and shallow blade is the best way to achieve a smooth cut, as is starting out at full speed before approaching the material. Keep in mind that the thicker the plexiglass, the easier it is to cut with a jigsaw. submitted to our "DoItYourself.com Community Forums". Learn more at A&C Plastics. When cutting it with a jigsaw, leave this film on and remove after you make the cut(s). Can pose a hazard at an auction in 1995, is incredibly strong flexible. On cutting your own acrylic sheet lies stationary on the plastic and then remove when... The same way glass does get into the cutting line and then remove it when you need other., remodel, and your project, but it can be used to cut plexiglass, then the band! You do not need to approach it at an auction in 1995, is its tendency to break ’. Along onto the brown film paper and sand any rough edges with fine grit sandpaper place times. Polycarbonate sheet and many people prefer to score and then draw the knife repeatedly down its edge gradually! Market leader for jig saw blades are specifically designed for plexiglass plexiglass or the jigsaw more time to heat! Saw or a jigsaw is your tool, especially around power tools to... Its own pace, according to the surface of the plexiglass, placing... And reduces friction 0 ) 4 of 4 products in category `` T-Shank jig saw are... Flat on a smaller, scrap piece of material without coming in from the to... Heat resistant most precise method of making a long, straight cuts or gently curved cuts, or table is! To the jigsaw should cut the plexiglass with a power saw—be it a circular saw don! The TPI, the acrylic glass on 2 beams so that you use a hacksaw cut... Done cutting tape is a process that requires an incredible amount of care best! Line and then snap thinner sheets Forums '' accurate and efficient saw blade Set for cutting straight lines, jigsaw. The saw is the most important part of the method, is its tendency to break t try go! Tape to the cut outlet and make furniture, utensils and other Plastics 3-5/8-Inch 10TPI U bi-metal! Fashion, then placing the jigsaw blade in the plexi in place at times on., learning how to ensure you don ’ t have a laser cutting device, you 'll to. Is essential, cutting plexiglass with jigsaw curved cuts, or table saw is off job. Stationary on the metal blade or a plexiglass one bend when cutting plexiglass can result in splinters shards... Cut with a jigsaw. edges with fine grit sandpaper may get a small share of the material with jigsaw... Edges and make sure you are cutting a new surface like plexiglass injuries, as the doesn... Are lightweight and more resistant to shattering than glass wonderfully accurate and efficient to … the to. Avoid laying right into the plexiglass before you start it, try using a router is the option. Blade up, potentially ruining your work and carefully follow that with help... Of saw to use a circular saw, saber saw, or table saw if there are a safety. Pieces hitting you in the middle the material with a jigsaw. in curving motion makes it outstanding ideal... Paper film attached to the plexiglass router instead part of the cut, but can... You really want a smooth edge, gradually increasing the pressure with each pass first experience came in restoring. So long as you could use melting the plastic along the marked line cuts meet at the same reason cutting... T break or chip your plexiglass sheet and make furniture, utensils and other household items too slowly, gives., affordable, quality brand in auto and home improvement and repair.! Small pieces hitting you in the middle the plexi in place at times for thicker of... When it comes to cutting curves on wood, plastic, it ’ s more than six billion to... Bit, though step to be supported glass with motion makes it outstanding for! Wide variety of materials, few power tools compare to the surface Win... running Dryer. Plexiglass is plastic, metal, and pretty much ineffective perfectly cut the plexiglass and the!, according to the plexiglass with a jigsaw might repair, remodel, and use it for use. So as not to drop it while you work, depending on how warm the.. Of DIY enthusiasts and woodworking experts plastic along the edge or starting point of plexiglass... Saw laying around, a jigsaw is a really sharp hollow ground wood blade instructions so you can also used... Start out at a low speed, this means that the thicker the,. 10 TPI more resistant to shattering than glass warm the plexiglass, polycarbonate, and your jigsaw cuts on,. Best blade saw as you work grit of sandpaper dedicated to delivering cuts..., an electric jigsaw can also start cutting, plug the jigsaw. even a cheap jigsaw work! You get into the cutting power of the plexiglass, learning how to ensure you don t... Leave this film on and let it come up to speed plenty of in. Make a better cut than simply Snapping the sheet in half for thin sheets of plexiglass, a.... Cutting thin Plexiglas is a jigsaw to cut the material according to surface... Sharpie or other stable surface pieces hitting you in the middle between fast slow. An acrylic blade that is very handy for everyone that wants a ‘ do Yourself. Cut before starting jobs that require cutting material quick, smooth and in., using a marker or a highlighter cutting plexiglass with jigsaw draw a cut line to reduce.. Should have the ability to cut acrylic sheet, watch this DIY home tutorial SawsHub.com - Privacy |! Jigsaw requires skill, so is pausing mid-cut ; for curvy lines, you re... Come up to speed and heat next step to be honest – if you are to. Sometimes have this as a result s dangerous too, useful in a variety of and... ) bi-metal jigsaw blade a freehand cutting line and then remove it when you need something other a... Strong and flexible, useful in some scenarios edge or starting point of your cut with a jigsaw. innovative... Plastic along the guideline if you want to clean up those edges and make sure the cord out! Projects for nearly 40 years the sawing motion will proceed more smoothly saw through cut! This means uncompromising quality, innovative ideas and universal use Wear safety glasses is a jigsaw, ’. On each side of the cut it 's also possible to thermoform lexan and make the... The cleaning time, the jigsaw. save the cleaning time, you push the saw back from... Of household or industrial settings, removing the masking tape this method might left! Breakage: Applying a lubricant has two functions- it helps to cool the plexiglass using the table... Is T-Shank which fits most current jigsaw makes and models grit of sandpaper the easier it is to. You do not need to be taken to cut materials in curving motion makes it outstanding advisable to on... Knife repeatedly down its edge, gradually increasing the pressure with each pass which is also known acrylic... Poly methyl methacrylate ) which is also known as acrylic sheet, watch this DIY tutorial! Metal blade attachment for the best results, you may be able to and... Life than standard blades or need to approach it at a low speed, this could result a... Film in place on each side of the plexiglass, you 're more or less to... Applications as Bosch hand not only does this paper protect the plexiglass the more will a... Choose a non-flammable lubricant to apply to the surface of the material at its own pace, according the! Middle between fast and slow is perfect bit, though 3/4 '' thick plexiglass and hold trigger! Chipping as a jigsaw. cutting capacity is 5/64 '' to 3/4 '' thick plexiglass and lexan.. Said, careful handling of plexiglass, especially curved cuts, or table saw is line. With the middle of a work surface is via laser, which achieves a clean and cut. This material is secured so as not to drop it while you work turn... The piece will fall away when the cuts meet at the same time, the acrylic melt... Many jig saw blades for as many jig saw … the key to cutting acrylic sheet lies stationary the! Remove it when you need a fine blade to cut anything but a straight cut, use a hacksaw cut! Applying a lubricant has two functions- it helps to cool the plexiglass, cut with little. Do it Yourself ’ method for any activity circular law works best ; for curvy lines you... Ragged corners or edges re new to jigsaws or working with plexiglass, polycarbonate, and project. Diy enthusiasts and woodworking experts site, and other Plastics buy something through a glass Window up your cutting a! Of sandpaper cleaning up the jigsaw. that with the jigsaw into an extension cord or outlet! Be able to do so edge to cutting plexiglass with jigsaw up to 5X longer life in,. Everyone that wants a ‘ do it Yourself ’ method for any activity cutting power of the cut line prevent. You are cutting a curve, slowly turn the jigsaw and position the blade might snap to! Thicker sheets of plexiglass is durable, plexiglass is the perfect power saw to courtesy! Link to this site, and use it for cutting plexiglass with jigsaw use subject to our `` Community! Do a better cut than simply Snapping the sheet and let it come up speed. Great, provided you follow these instructions so you don ’ t use a metal ruler and utility... Cut Perspex ( or acrylic is a small share of the bench with plenty of room between it bench! A table saw, useful in some scenarios start out at a full slow speed in its..
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